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Code and Testing Links

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PFS Test Report

MSDS

Architect Specifications

International Residential Code

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Specification .pdfs - may take a while to download.


Click for Guidelines for installing THE NAILER

(252 kb)


Click for Nailer Details
(4.35 mb)

ICC-ES Evaluation Guideline for Nonstructural Gypsum Board Supports (EG271)

Application and Finishing of Gypsum Panel Products GA-216-2007

Advanced Framing Techniques- U.S. Dept. of Energy

US Dept of Energy Power Point on OVE

ToolBase Techspecs -OVE

NAHB Model Green Home Building Guidelines

Drywall, Wood and Truss Uplift Building Energy Codes

NAHB Research Center - Guide to Green Builder Programs

Building America - Cost saving System Trade-Off for Mixed Climates

Building America - Site Supervisors - Tools to Help With Project Managment

US Department of Energy - Wall Insulation

US Department of Energy - Whole House Energy Checklist

Energy Star Rating - Framing

Alternative Specifications for Green Residential Building Using THE NAILER

BuildingGreen.com GreenSpec - THE NAILER

DIVISION 09 - FINISHES SECTION 092900 GYPSUM BOARD

Unified Facilities Guide Specifications (UFGS)

Florida Green Home Designation Standard Reference Guide

Maine State Housing Authority Green Building Standards

EarthCraft House Standards

Design Standards RATEA

HUD Cost Saving Construction in Southwest

Built Green Society of Canada

Energy Star American Communities

Rating System of LEED

San Mateo Countywide Sustainable Building Guidelines

Greater Housten Builders Association Green Building Initiative

City of Portland Greening Affordable Housing

Winmore Green Builder Guidlines

State of Hawaii Contractors Waste Managment Guide

Massachusetts Design and Construction Guidlines

Optimizing Wood Framing (Excellent argument for Drywall Clips)

US Dept of Energy- Building America Performance Evaluation

Recommendations for Cold Climates- Building America

Building Science Corporation- Using Wood Efficiently

Energy Star- Thermal Bypass Checklist Guide

Drywall Clips, backers, Stops - Code Notes

Metal or plastic drywall clips can be used to replace a third stud at a corner, at a partition intersection backing stud, or in the ceiling to replace wood or metal blocking. The reduced attachment (wood to drywall) resulting from the use of dry wall clips allows small movements without drywall cracking and nail pops. Small movements are normal as wood responds to changes in temperature and moisture content over time.

Eliminating unnecessary wood framing within walls can increase the thermal efficiency of the wall system. Less framing allows more insulation to be installed and also eliminates hot and cold spots (from thermal bridging through the frame) within the wall system.

Two-stud corners and drywall clips are often used in combination with airtight drywall, where the drywall and well sealed gypboard seams provide an effective interior air barrier.

Code Citations*

IRC 2000 and 2003, Section R602.3 Design and Construction

Exterior walls of wood-frame construction shall be designed and constructed in accordance with the provisions of this chapter and Figures R602.3(1) and R602.3(2) or in accordance with AF and PA's NDS. Components of exterior walls shall be fastened in accordance with Table R602.3(1) through R602.3(4). [Excerpt]

IRC 2000 and 2003, Figure R602.3(2)

Note: A third stud and/or partition intersection backing studs shall be permitted to be omitted through the use of wood back-up cleats, metal drywall clips, or other approved devices that will serve as adequate backing for the facing materials.

*Copyright, 2000, International Code Council(Link opens in a new window), Inc. Falls Church, Virginia. 2000 International Residential Code; and Copyright, 2003, International Code Council(Link opens in a new window), Inc. Falls Church, Virginia. 2003 International Residential Code. Reproduced with permission. All rights reserved.

Advanced Framing, also known as Optimum Value Engineering (OVE), refers to a series of techniques designed to use less lumber in framing a house, thereby reducing material cost and use of natural resources, and increasing the level of insulation as a result.   OVE defines Drywall Clips (also called Drywall Stops or backers) as small pieces of hardware that function as backing to fasten drywall. To attach drywall in a 2-stud corner, drywall clips are fitted onto edge of drywall before being attached to wood or steel studs. The clips eliminate the need for an additional stud.

CODE ACCEPTANCE

Section R602 of the International Residential Code (IRC) covers wood wall framing requirements. Specific provisions are provided for single top plates with rafters or joints centered over studs (R602.3.2), studs spaced 24” oc (R602.2.4), and two stud corners (Figure R602.3(2)). Special designs may be required in seismic or high-wind zones.

RESULTS FROM THE FIELD

PATH Field Evaluation for Habitat for Humanity in Anne Arundel County, Maryland evaluated use of in-line framing; lining up joists and roof rafters with wall studs eliminated need for a double top plate; saved time and money during construction without sacrificing structural strength

WARRANTY

Warranties are not affected by OVE advanced framing techniques.

MAKING THE SWITCH

    • Framing crew will need to review and follow framing plans specifically as designed in order to implement techniques
    • Use 2 x 4 at 24” oc when framing single-story construction, and 2 x 6 at 24”oc for 2-story construction in most regions
    • Design 24” oc framing to resist hurricane, high wind, or earthquake forces; some jurisdictions may not allow 24” oc framing

     

    The links on this page illustrate the wide use of drywall backers or clips to create strategies to reduce drywall cracking, truss uplift, eliminate redundant framing, save on materials, seal wiring and plumbing areas, and honor sustainable building.

    Advanced framing techniques and the use of drywall backers are recommended by the US Department of Energy, Department of Defense, NASA, HUD, and leading builders nation wide. If you experience a local building inspector without this knowledge, please refer them to these resources.

    Codes and Testing
    Uniform Building Codes

    Regarding the generic term ‘drywall clip and/or backer’, it has been verified by the National Code Organization that the Uniform Building Codes do not address drywall clips or backers in the written language of the code books. They defer to the Gypsum Associations’ standards as the controlling force on all procedures regarding wallboard installation. The Gypsum Association allows clips/backers if tested and approved according to ASTM standards (American Society for Testing and Materials).

    Reference to gypsum wallboard in the building code books is derived from Gypsum Association specifications found in GA-216. In the CABO code book, this is found in Chapter 5, Section R-502.5 and reads as follows.

    R502.5 Gypsum wallboard: All gypsum wallboard shall conform to ASTM C36, C474,

    and C475 listed in Section S-26.502 and shall be installed in accordance with ASTM C557 and GA-216 listed in Section S-26.502 and the provisions of this section. Gypsum wallboard shall not be installed until weather protection is provided.

    All Edges and ends of gypsum wallboard shall occur on the framing members, except those edges and ends which are perpendicular to the framing members.

    Support spacing and the size and spacing of backers shall comply with Table No. R-502.5

    Specifications in GA-216 refer to ‘Application and Finishing of Gypsum Board’. Reference to ASTM C557 relates to “Standard Specifications for Adhesives for Fastening Gypsum Wallboard to Wood Framing” and does not apply to clips or backers.

    The second paragraph concerning “All edges and ends …” describes that gypsum wallboard does not have to continuously fall on framing members, i.e. between studs. Edges and ends perpendicular to framing members must occur on increments determined by the Maximum Spacing of Framing Members’ column in CABO Table No. R-502.5 (also GA specifications).

    In addition to installation of structural framing members, ‘Maximum Spacing of Framing Member’ specifications also determine the spacing of 2x4 and 2x6 ladder panel blocking in lieu of continuous wood backing to support interior corners. The horizontal ladder panels, in similar fashion to vertical studs, are perpendicular to the edge and/or ends of the wallboard. Clips or backers in place of wood provide the same function and should likewise be installed according to these procedures. (see table on the following page)

    CABO Table No. R-502.5

    The ‘Maximum Spacing of Framing Members’ column allows 16” to 24” spacing with or without adhesive application. For best performance and to simplify installation procedures, The Millennium Group recommends 16” spacing when installing THE NAILER in lieu of wood backing.

    Since ‘Maximum Spacing of Framing Members’ predominates for installation of blocking/clips, ‘Maximum Spacing of backers’ specifications (screws or nails) do not apply to the edges or ends of the wallboard perpendicular to these components. Regardless of whether wallboard is secured with nails or screws, 2x4 blocking/clip/backers may be installed according to the 16” or 24” increments.

    In reference to fastening wallboard at interior corners, the Gypsum Association recommends to float the sheet of wallboard supported be the backing/clips/backers; do not fasten this sheet at all. (see following page)

    Gypsum Association Specifications

    The specifications in GA-216 that describe floating interior angles are addressed in Section 5.3 ‘Nailing Schedule for Single Ply Gypsum Board’ (Figure 2), and Section 5.5 ‘Floating Interior Angles’ (Figures 4, 5 & 6)

    The above illustration related to Section 5.3 demonstrates nailing requirements and indicated the omission of nails (floating) at vertical and horizontal interior corners.

    GA Section 5.5 Floating Interior Angles

    5.5 Floating Interior Angles

    To minimize the effects of truss uplift and the possibility of backer popping in areas adjacent to wall and ceiling the floating angle method of application should be used for either single or double layer application of gypsum board to wood framing. This method is applicable where single nailing, double nailing, or screw attachment is used. Gypsum board should be applied to ceiling first. (See Figures 4, 5 and 6) Floating interior angles should not be used where fire ratings are required.

    5.5.1 First attachment into each ceiling framing member framed either perpendicular or parallel to wall intersection should be located 7 in. out from intersection for single nailing, and 12 in. for double nailing or screw application.

    5.5.2 Gypsum board on sidewalls should be applied to provide a firm support for floated edges of ceiling gypsum board. Top attachment into each stud should be located 8 in. down from the ceiling intersection for single nailing, and 12 in. for double nailing or screw application. (See Figures 4 and 5) At sidewall vertical angles, (Figure 6), overlapping board into firm contact with face of framing member behind it. NOTE: Special clips designed to provide support at wall corners and wall-ceiling intersections in lieu of back-up stud or blocking may be used where approved.

     

    A brief description of design and application features are as follows:

    * THE NAILER is made of 20 gauge galvanized steel or from #2 High Density Polyethylene (HDPE), 100% recycled plastic. Due to the recycled nature of the raw n\material it is produced in a wide array of different colors. To maintain the 100% recycled claim, The Millennium Group has elected not to introduce an artificial additive for color uniformity.

    * The recycled plastic NAILER is an injection molded product manufactured in Madison, WI. THE NAILER is a U.S. Trademarked and Patented product (U.S. Pat. No. 5,581,964).

    * THE NAILER is a ‘T’ shaped plastic device designed for drywall fastening (or backing) purposes in lieu of non-structural, non-load bearing wood backing.

    * It is installed at 16” increments with two (1/2”) staples, one nail (1” min.), or one screw (1” min.) placed through the downstem. THE NAILER can be used in both wood and steel framed construction.

    * THE NAILER is 1 ½” in width and can be used to secure two sheets of drywall where they meet at a seam in similar fashion to the joining of two sheets on a 1 1 /2” stud or ceiling joist.

    * The planar member used for fastening/support of the drywall is 1 3/8” in length and has an anti-skating grid surface to prevent screws from slipping across the surface

    * A 5/8” backtab coupled with a ¼” ridge running the entire length of the backslide provides extra support in addition to securing the downstem.

     

    The NAILER (product testing and Approval)

    Testing was performed in 1994 by PFS, and independent 3rd party testing laboratory that specializes in the testing and approval of construction materials. PFS is headquartered in Madison, WI (608) 221-3361. Test results indicate THE NAILER meets or exceed the four levels of criteria that apply to the product category and to the specific makeup of THE NAILER itself.

    Test procedures and results are as follows:
    RACKING RESISTANCE – Tests were conducted in accordance with ASTM E 72-80, Section 14. Ten wall panel frames were tested. Drywall was attached with screws to the wall panel studs and to THE NAILER in lieu of wood backing at an interior corner example of a bisecting wall. THE NAILER was installed to the wood studs with ½” staples. Increased levels of load pressure was applied to each panel until a deflection of 1/8 inch occurred.

    Results indicate that THE NAILER can be used as a drywall support clip for ceiling and corner fastening of drywall and drywall-to-woof construction. As the panels shifted under the load, gypsum broke away from screw backers on stud members while staples fastening THE NAILER to the stud only slightly pulled away fro the stud. THE NAILER actually performed better that the studs with regard to the holding power of the screws.

    IMPACT LOAD TESTS – Tests were conducted in accordance with ASTM E 695-79, Section 8.4. A weight bag was set up to impact the wall panels at varying increments. Deflection and set measurements were recorded at each 6 inch progressive impact to test the strength of THE NAILER’s holding power in the corners.

    Results indicate that THE NAILER can be used as a drywall support clip for ceiling and corner fastening of drywall and drywall-to-wood construction. Tests showed that the drywall fractured between THE NAILER and the next closest stud without and adverse effects upon THE NAILER.

    ACCELERATED AGING OF PLASTICS – Tests were conducted in accordance with ASTM D 756-78, “Determination of Weight and Shape Changes of Plastics under Accelerated Service Conditions.” A minimum if five NAILERS were tested per Aging Cycle Procedure. All seven of the Standard ASTM cycling procedures were conducted. After each stage of the cycling procedure, the NAILERS were weighed, measured and visually examined. (Cont’d on next page)

    Results indicate that THE NAILER can be used as a drywall support clip for ceiling and corner fastening of drywall and drywall-to-wood construction. The data showed that there was no change in appearance of any tested NAILER. Only a slight percent of change was measured in weight or dimension.

    R & D SPLITTING TESTS – Tests were conducted to determine THE NAILER’s characteristics through practical application at extreme temperatures. Five NAILERS were exposed to – 20 degrees F, and five NAILERS were exposed to 110 degrees F. After ten days of exposure, the NAILERS were stapled to studs (also exposed to the extreme temperatures), and a drywall screw was screwed through each NAILER where the gypsum would be fastened.

    Results indicate THE NAILER can be used as a drywall support clip for ceiling and corner fastening of drywall and drywall-to-wood construction. After a thorough visual examination, there is no visible adverse change in structure to the NAILER at either high or low temperature exposures.

    To obtain a copy of the specifications in GA-216 contact The Gypsum Association at (202) 289-5440


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